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Introducing the EXT 800 Titan Pellet: Revolutionizing Industrial 3D Printing


Less than two weeks ago, at the prestigious RAPID + TCT event, 3D Systems unveiled its latest innovation: the EXT 800 Titan Pellet. This new addition to their extrusion portfolio marks a significant leap forward in industrial 3D printing technology, promising enhanced efficiency, affordability, and versatility.Evolution and Acquisition: Titan Robotics and 3D SystemsIn 2022, 3D Systems made headlines by acquiring Titan Robotics, a move aimed at bolstering their portfolio with large-format industrial 3D printers featuring hybrid toolhead configurations. This strategic acquisition expanded 3D Systems' capabilities in polymer 3D printing, paving the way for innovative solutions like the EXT 800 Titan Pellet.Key Features of the EXT 800 Titan Pellet1. Build Volume and Speed:The EXT 800 Titan Pellet boasts an impressive build volume of 800 x 600 x 800 mm, making it suitable for manufacturing a wide range of parts and prototypes.Utilizing pellet extrusion technology pioneered by Titan Robotics, this system is up to 10 times faster than traditional filament-based systems, while using feedstocks that are up to 10 times less expensive.2. Enhanced Efficiency and Cost-effectiveness:Designed with industrial CNC controllers, the EXT 800 ensures reliable and repeatable production processes.It features a heated bed and chamber for precise temperature control, enabling the use of high-temperature engineering materials such as ABS, PC, Nylon, PEI, PEKK, TPEs, and TPUs — materials often unsuitable for filament-based machines.3. Versatile Applications:The machine supports a single extrusion head and an open material system, catering to a variety of industrial applications including aerospace, defense, prosthetics, and footwear.From functional prototypes to tooling, fixtures, and final parts, the EXT 800 Titan Pellet offers flexibility and high-quality outputs.4. User-friendly Design:Equipped with a large front touch screen interface, the system ensures an intuitive user experience, enhancing usability on the shop floor.Industry Impact and Customer FeedbackAccording to Rahul Kasat, Vice President of 3D Systems, the EXT 800 Titan Pellet represents a significant advancement in speed and sustainability for manufacturers. It addresses the needs of industries seeking faster production times and cost-effective solutions without compromising on quality.Feedback from 3D Systems' customers played a crucial role in the development of the EXT 800, emphasizing the importance of smaller part manufacturing at a reasonable cost. This targeted approach ensures that the machine meets diverse production needs across various sectors.ConclusionIn conclusion, the EXT 800 Titan Pellet from 3D Systems stands out as a game-changer in the realm of industrial 3D printing. With its compact design, high-speed capabilities, and compatibility with a wide array of materials, it is poised to transform manufacturing processes across industries. Whether for rapid prototyping, specialized tooling, or final part production, this innovative system offers unparalleled efficiency and performance.

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